XX
REVOLUTIONREVOLUTION
REVOLUTIONARY NEW:
THE INNOVATIVE GENERATION
OF PROMESS JOINING SYSTEMS.
NEW
For more efficiency.
2 3PROMESS REVOLUTION X PROMESS REVOLUTION X
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X
X
X
X
THE NEW GENERATION
REVOLUTION X
THE NEW INNOVATIVE ASSEMBLY PRESS SERIES
Modern production processes can no longer be im-
agined without digitization. In order to offer the best
basis for technical developments in the automation of
manufacturing processes, we have developed a new
assembly press series. With REVOLUTION X, the prov-
en assembly and testing technology from PROMESS
goes into the next round in a sustainable way.
The new joining system is suitable for simple and
complex assembly and joining processes, as well as
for test applications in the force range from 0.2 to
500 kN.
The heart of our new system is the new, stand-alone
control and our new software for parameterisation and
visualisation of the joining process via web interface.
THESE ARE THE KEY FACTS
MULTI-AXIS CAPABILITY
Previously, one control had to be integrat-
ed per assembly press. With REVOLUTION
X, up to four presses can be controlled
and monitored in one assembly station,
resulting in a considerable reduction in
investment costs. Examples include syn-
chronization tasks in which several units
work together synchronously or forming
tasks with a forming press and a down-
hold press.
INTUITIVE WEB INTERFACE
The visualisation, parameterisation and
maintenance of the joining system takes
place via web interface in all common
browsers and on various terminal devices.
The web interface allows for Intuitive ope-
ration via touch interface. A clear dash-
board with drag & drop conguration and
input validation support the user during
parameterization and avoids errors. Pro-
gramming knowledge is not required.
INDUSTRY 4.0
Smart and sustainable – REVOLUTION X
is t for industry 4.0. The controller RX
can be integrated into the particular
system architecture via OPC UA. The
software is prepared for virtual commis-
sioning (digital twin). Special diagnostic
tools and input assistance enable intui-
tive error detection and proactive main-
tenance of the joining system in order to
reduce downtimes.
FLEXIBLE
COST-
EFFICIENT
ROBUST
EXPANDABLE
DURABLE
5PROMESS REVOLUTION X4 PROMESS REVOLUTION X
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POWERFUL CONTROL
The new control is a powerful, self-sucient system.
With a measuring frequency of 2 kHz, it is able to
control and monitor fast assembly processes with
maximum precision. Benet from faster program
loading times and faster processing of your process
data directly in the controller RX. Thanks to the
integrated data memory, up to 1001 programs and
100,000 process curves can be stored directly. The
controller RX can be easily integrated into existing
systems via various eldbuses.
LOSS-FREE SIGNAL TRANSMISSION
The force signal of the joining module is transmitted
digitally and without loss from the new PDM-S RX
preamplier to the controller. A measuring frequency
of 2 kHz and the data transmission via EtherCAT will
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MECHANICAL DESIGN
1. Servomotor with absolute encoder
2. Gear
3. Integrated strain gauge force transducer
4. Steel housing
5. Mounting flange
6. Non-rotating press ram
reduce the cycle time signicantly. The new PDM-S
RX allows the connection of additional sensors. A
TTL input for measuring sensors offers extended
diagnostic options.
ROBUST MECHANICS
WITH AUTOMATIC LUBRICATION
The assembly presses UFM Line5 RX are character-
ized by their robust mechanics and their optimized
price-performance ratio. They are designed for ex-
tremely long life cycles of at least 15 million strokes,
with average standard assembly processes. An intelli-
gent system for automatic lubrication of the assembly
press and a safety coupling to protect the mechanics
against overload optimise the use of the press.
THE COMPONENTS
03 PDM-S RX
Generates digital force signal
Loss-free transmission to the controller
TTL input for measuring sensors
02 SOFTWARE RX
Intuitive web interface
Parameterisation and visualisation of the assembly process
Support of multiple process axes and up to 16 sensors
Comprehensive diagnostic functions
06 UFM LINE5 RX
Long periods of use (> 15 million strokes)
Optimized price-performance ratio
Short delivery times
07 UDM5 RX
Integrated solution of drive and torque measurement
High accuracy
Extremely robust construction
04 SERVO AMPLIFIER
Supplies the servomotor with power
Precisely controls the ram position
05 SAFETY MODULE
Extensive, expandable safety technology
On the current status of standards and laws
01 CONTROLLER RX
Central control unit
Controls one or more mechanics, e.g. UFM or UDM
6 PROMESS REVOLUTION X 7PROMESS REVOLUTION X
REV
X
C
A
B
In the basic version, the new REVOLUTION X joining system comprises the com-
ponents shown. The basic version can be extended as required, e.g. by integrating
additional sensors or additional joining axes.
REVOLUTION X AS BASIC VERSION FOR SINGLE-AXIS OPERATION
SINGLE-AXIS OPERATION MULTI-AXIS OPERATION
ALine level CField level
BControl level
DISCOVER
NEW DYNAMICS
Use Revolution X for your multi-axis applications. With the new system you can
control and monitor up to four joining axes or torque modules in one assembly station.
REVOLUTION X FOR MULTI-AXIS OPERATION
PROMESS
Gesellschaft für Montage- und Prüfsysteme mbH
Nunsdorfer Ring 29 | D-12277 Berlin
Fon +49 (0)30 / 62 88 72 - 0
Fax +49 (0)30 / 62 88 72 - 59
promess@promessmontage.de
www.promessmontage.de
