Brochure UFM Classic

UFM Classic

The UFM Classic units feature

the widest range of forces,

strokes and speeds

For more efciency.

2 PROMESS UFM Classic PROMESS UFM Classic 3

Gerhard Lechler founded the company

PROMESS in 1977 as an engineering of-

ce in the eld of technical measurement

in Berlin. Initially, the company distributed

handmade patented measuring bearings

for tool condition monitoring before the

electro-mechanical assembly press (UFM)

with integrated NC control was born at the

end of the 1980s. Right from the begin-

ning it was the strength and the passion

From process development to pre-

liminary testing, from initial installation

to daily production, PROMESS offers

holistic expertise from a single source.

Our specialist teams have comprehen-

sive knowledge of our products and

offer prompt and effective advice world-

wide.

Today PROMESS is one of the global

leaders in the manufacturing of elec-

of Gerhard Lechler to develop technical

solutions for his customers. And this has

not changed until today. This passion has

continued so that the core competence

of PROMESS is still the development of

complete technological systems for solv-

ing the individual and complex assembly

and testing tasks and requirements of our

customers.

tro-mechanical assembly presses with

the widest range of presses in this eld.

Currently, more than 15,000 presses are

operating in heavy industrial applica-

tions.

In almost 30 countries all over the world

our sales and service partners are

looking forward to your enquiries and

questions.

Your partner in the eld of assembly and testing technology

Austria

Argentina

Belgium

Brazil

Canada

China

Czech Republic

Denmark

France

Germany

Great Britain

Hungary

India

Italy

Korea

Malaysia

Mexico

Netherlands

Norway

Poland

Romania

Singapore

Slovakia

South Africa

Spain

Sweden

Switzerland

Thailand

Turkey

USA

4 PROMESS UFM Classic PROMESS UFM Classic 5

The electro-mechanical assembly presses of our series

UFM Classic have been conceived for demanding

applications in heavy industrial environments. They

feature a broad variety of models and thus can be used

for divers assembly, joining and testing applications

with force-distance monitoring. The user can chose

from a wide range of forces, strokes and speeds in

order to congure the corresponding servo press for

his application. Together with our series UFM Line5,

UFM Compact5, and UFM Precision5 we offer suitable

solutions for almost every application.

Overview of Press Types:

Advantages:

n Movement and monitoring as an integrated solution

n Digital force measuring with 24-bit resolution

n Multi range calibration for force input (optional)

n Optional with absolute transducer

n Only the power amp is required, no need for an additional external

monitoring system

n Integrated force-distance monitoring

n Fieldbusses can be optionally expanded using plug-in modules

n PLe for STO by default

n Quick changeover also for small and medium series

n Robust mechanical design for long periods of use

n Clean use

UFM Classic

Item no. Force Stroke Speed

374003G2 3 100 120

374005G2 5 200 240

374012G2 12 200 240

374014G2 15 200 240

374125G2 20 180 150

374023G2 20 350 230

374131G2 30 180 150

374130G2 30 350 230

374040G2 40 180 150

374043G2 40 330 240

374060G2 60 180 150

374065G2 60 330 240

374181G2 80 180 150

374091G2 80 330 200

374103G2 100 330 200

374111G2 100 180 110

3740151G2 150 400 145

374151G2 150 400 145

374196G2 300 450 100

37510500G2* 500 400 50

*The 500 kN assembly

presses are only available

in inline design.

6 PROMESS UFM Classic PROMESS UFM Classic 7

Mechanics

The servo presses UFM Classic feature

a robust mechanics for the use in

heavy industrial environments. The

motor is connected to the roller or ball

gear drive by a high-performance gear

belt. The precise force measuring is

done be an integrated strain gauge

force transducer. PROMESS ensures

high life times by a large dimension-

System Design

Basic version

The mechanical system is controlled

by a servo amplier with an integrated

NC module. The internal Risc processor

coordinates the joining module and can

be easily programmed and operated

using a conventional PC. The control

coordinates the mechanical motion of

the press as well as monitoring the force

and distance. The visualization is real-

ized by a conventional PC. An additional

monitoring system is not necessary.

The digital pre-amplier PDM-S is dig-

itally connected to the UFM control via

the PROMESS bus. It transfers the force

signal of the strain gauge amplier at a

ing of the gear. Due to the parallel

design of the presses, low construc-

tion heights are realized. The presses

feature a repeatability of positioning

of <0,01 mm by the robust, anti-twist

ram guidance. The mounting of the

press in a production line is succeeded

by the designed ange for it.

resolution of 16 bit almost trouble-free.

A resolution of 24 bit is possible. With

the optional multi range calibration the

joining system achieves a system accu-

racy of 0.3 % from the nal value. The

characteristic map is created automat-

ically using the UFM Calibrate plugin.

The results are stored in a calibration

report and can be printed out. Addition-

ally the PDM-S can be used as program

memory with the possibility to store 200

programs.

For the connection of the higher-level

PLC one can chose different eldbusses

like PROFIBUS, PROFINET, EtherNet/IP

or EtherCAT.

Set-up of the mechanics

1. Synchronus belt gear

2. Integrated strain gauge amplier

3. Gearbox

4. AC Servo motor with resolver

or absolute encoder with

holding brake (optional)

5. Steel housing

6. Mounting ange

7. Anti-twist ram

1

2

3

4

5

6

7

UFM Classic

Power cable

Field bus

SPS

Ethernet

PDM-S

Position encoder (optional)

Server / Network

Standard or

Industrial-PC

- Visualization

- Database

- Program Memory

PROMESS-BUS

Basic version

8 PROMESS UFM Classic PROMESS UFM Classic 9

Stage of expansion

Line conguration

Extension/Line conguration

On a further stage of expansion, addi-

tional sensors can be connected and

controlled, depending on the require-

ments of the application. PROMESS of-

fers four different multifunction ampliers

PDM with different functions:

A line conguration with several electro mechcanical assembly presses can be

realized according to the following functional design.

PROMESS-BUS

n PDM-S:

Amplifying of a strain gauge

amplier signal

n PDM-P: Amplifying of a

piezo amplier signal

n PDM-A: Capture and scaling

of up to 4 analogue inputs

n PDM-IO: Capture and

scaling of up to 16 digital

in- and outputs

UFM Classic

UFM Classic Standard or

Industrial-PC

- Visualization

- Database

- Program Memory

Power cable

Field bus

PLC

Ethernet

PROMESS-BUS

Ext.

Force Transducer

PDM-S

Server / Network

Can be expanded as

desired

PDM-IO 16 Inputs/Outputs

PDM-A 4 Analogue inputs

PDM-P Force (Piezo) + Distance

PDM-S Force (DMS) + Distance

Power amplier

Field bus

PLC

Ethernet

Server / Network

Standard or Industrial-PC

Power amplier

PDM-S

10 PROMESS UFM Classic PROMESS UFM Classic 11

Software

The servo presses UFM Classic come

with our programming software UFM

V5.xx. It serves for the creation of the

press program, for the recording and

displaying of the quality data and for

the storage of the process data. The

software is intuitive to operate and

does not require any PLC expertise.

It can be used to create simple or ad-

vanced joining processes.

The transparent and concise pro-

gram surface allows users to quickly

create programs.

The main window lists all programming

steps together with their funcitons. The

function screens can be opened suc-

cessively to enter the process values.

Thus the force, displacement, time,

speed, acceleration and braking rate

can be easily programmed for each

step. Once the required input screens

have been dened, the joining program

is completed and the steps are pro-

cessed automactically.

The monitoring of the joining pro-

cess is effected by window and/or

envelope technology by force-distance

Highlights for

demanding

applications:

n Positioning on force slope:

Joining components until a

denite slope (increasing force)

or relatively once a knee-point

has been detected.

n Controller module:

This module allows you to easily

solve processes by controlling

the process variables and main

taining constant signals, e.g.,

rolling processes with constant

force controlling

.

n Measurement data system:

Measurement data can be

captured relative to positions and

force, but also relative to freely

denable reference points (e.g.,

relative to achieving a specic

threshold).

n Strain compensation:

Not only customizable for

separate systems, also for specif-

ic processes and components.

.

sensors and the analysis and evalua-

tion of the data by our UFM V5.xx soft-

ware and the DB Viewer. A force-dis-

tance analysis of the joining process

enables a 100% control of every part

in real time. The data of the analysis is

numerically and graphically editable so

that the course of the process can be

controlled individually. The customer

can also pass on the individual pro-

gramming by using the teach mode

functionality. The limit curve will then be

learned automatically by a good part.

Data for quality control will be stored by

the database plugin and can be used

at every time.

The software features an integrated

User Administration with different per-

mission levels and logging for process

safety. Changes to the program are

documented by the log so thus are

traceable. Each user prole can be

exported and then imported to another

station. Thus it is possible to integrate

a user administration system and also

to connect the system to a higher-lev-

el permission system using the .Net

interface or eldbus (e.g. Euchner EKS

system).

Entry screen Move

Entry screen Press to Signal

Entry screen Tare

12 PROMESS UFM Classic PROMESS UFM Classic 13

Modern Database Structure

All process data including the curves

are stored in a database. All common

database formats such as Oracle, MS

SQL and Access are supported. A

separate database is created for each

station. Programs can be stored and

re-used at any time. Thus program

changes are traceable and therewith

the entire production.

Triggertechnology by PROMESS

The triggers are „pulse points“ that can be set within the program steps

Move, Press to Signal and the controller module. The trigger provokes

an action as soon as the dened condition within the program step is

fullled. The conditions are set by the user. He can set up to

seven trigger points in one program step in order to react to

processing events during movement. These reactions can

include:

n Smooth speeds

n Set the outputs in real time

n Change target parameters during movement

n Correct process tolerances during movement

Software Highlights:

n

Join on position, join on force, join on external signals

(e.g., analog or TTL signals)

n

Force and speed can be programmed individually during the

joining process

n

Variables can be used to transmit setpoints, perform calculations

using PLC and generate counters

n

100 % quality control using window and/or envelope methods

n

100 % process documentation using modern database structure

n

100 % process analysis using standardized interface to QS-STAT

(optional), alternative to process management software IPM

(optional) – can be expanded using .net interface

n

Trigger function for demanding applications

n

High controller accuracy (minimization of overshoot in control processes)

n

Display of two graphs in one diagram

n

Quick printout of a graph report (screenshot)

Scope of Delivery for Components:

n Universal electro mechanical assembly press Classic

n Absolute transducer (optional)

n Servo amplier incl. application module, Ethernet module,

and UFM V5 Firmware

n Brake resistance

n Digital preamplier PDM-S

n Cable, eldbus and more accessories on request

The database can be analyzed using

the DB Viewer with its extensive que-

rying and ltering options. Graphs can

be superimposed on each other for

comparisons and analyses. Envelopes

can be edited and reloaded into the

press. The data can also be export-

ed in Excel format at any time. The

standard models include the database

software package and DB Viewer.

ONLY WITH

US

14 PROMESS UFM Classic PROMESS UFM Classic 15

Individual electrical cabinet

Accessories / Options

The series UFM Classic features various possibilities

for customization as well as comprehensive acces-

sories for an optimal use of our servopresses. The

accessories complete the mechanics, electric, and

software of our products and thus offer complete

technologies for solving indivual and complex

assembly and testing tasks.

PROMESS offers customer-specif-

ic, modular electric cabinets for the

integration of the electromechanical

assembly presses into automatic as-

sembly lines.

All connections have been wired to

terminals. All components are mounted

in-house and are tested prior to leaving.

All connections in the cabinet are connected to pins.

Customer-supplied connections:

n Power connection, 400 V AC

n 2-channel emergency stop circuit, 24 V DC

n PLC interface as digital I/O, 24 V DC

n Fieldbus interface option

The cable sets consists of the following cables:

n Motor power cable

n Resolver cable or encoder cable

n Proximity switch cable

n Connection cable for strain gauge or piezo amplier

n Ethernet cable to PC

16 PROMESS UFM Classic PROMESS UFM Classic 17

As an option to our assembly presses

UFM Precision5 we offer our PROMESS

Safety Box PSB as an alternative to the

integration in electrical cabinets. The

device features all safety and power

components for this purpose. It can

easily and quickly be connected by

plug & play. All cables are pluggable.

Due to the compact design, the PSB

can be mounted next to the assembly

press so that cable lengths can be

reduced and wiring becomes unnec-

essary. By using the PSB your assem-

bly press will be ready for production

instantly.

Advantages:

n No integration in electrical

cabinets

n Reduction of cable lengths

n No wiring work

n No adaption of electrical

diagrams

n Short connection time:

plug & play

n PLe for STO by default

n Extention on SLS, SS1, possible

n IP Code 54

n Extremely compact design

Safety Box PSB

System design

PROMESS-BUS

System Design

UFM Classic

Power cable

Field bus

Ethernet

PDM-S

Position encoder (optional)

PLC

PSD

Safety Box PSB

Overview connections

Power switch Emergency stop button

Reset buttonFieldbus intake

Motor feedbacksystem

Safety break

Ethernet

PC

Motor supply

Power supply

18 PROMESS UFM Classic PROMESS UFM Classic 19

System design

The PSD safety module is delivered

tested and ready to install. It contains

the power electronics and safety

controller for the joining unit. It offers

the following safety functionality: STO

in PLe in accordance with DIN ISO

13849-1; optional: SSx and SLS in PLd

in accordance with DIN ISO 13849-1

(for UFM Classic with safety brake).

The safety module eases and acceler-

ates the installation procedure for the

joining unit.

The PSD is suitable for our UFM Clas-

sic units with and without brakes. As a

prerequisite, it must be controlled using

eldbus.

Connected Components

n AC servo amp with NC module

n Brake resistance

n EMC components, main power lter

n Safety functionality: STO in PLe in

accordance with DIN ISO 13849-1;

optional: SS1 and SLS in PLd in

accordance with DIN ISO 13849-1

(for UFM Classic with safety brake)

n Fieldbus interface (must be ordered

separately)

n Set of cables (must be ordered

separately)

n Connectors (connected to pins):

power supply (400 VAC, 24 VDC),

2-channel emergency stop circuit

24 VDC, eldbus

Advantages:

n Short installation times

n Reduced wiring work

n Completely inspected and

tested

n EMC tested

PROMESS-BUS

Safety Module PSD

PSD 010G1

UFM Classic

Power cable

Field bus

Ethernet

PDM-S

Position encoder (optional)

PLC

PSD

Standard or

Industrial-PC

- Visualization

- Database

- Program Memory

20 PROMESS UFM Classic PROMESS UFM Classic 21

Input Force Transducer

Accuracy class 0.1 %

Sensitivity 0.1 …5mV/V

Analogue bandwith 10 kHz typ. (-3dB)

Resolution

A/D converter 24 bit

Housing Aluminium die-cast

Protection class

EN 60529 IP 40

Dimensions LxBxH 125x80x57 mm (height

without connectors)

Input Encoder

Tracks A+, B+, A-, B-

Level Rectangle TTL 5V

Counter 16 bit

Input Force Transducer

Accuracy class 0.1 %

Analogue bandwith 10 kHz typ. (-3dB)

Resolution

A/D converter 24 bit

Housing Aluminium die-cast

Protection class

EN 60529 IP 40

Dimensions LxBxH 125x80x57 mm (height

without connectors)

Input Encoder

Input Encoder A+, B+, A-, B-

Pegel Rectangle TTL 5V

Zähler 16 bit

PROMESS Digital Modules PDM

PROMESS offers four different multifunction ampliers PDM. The modules are

digitally connected to the UFM control via the PROMESS bus. They feature the

following charateristics:

PDM-S

Item no. 14650

Digital preamplier for strain

gauge force transducer, multi

range calibration optional

PDM-P

Item no. 14655 / 56

Digital preamplier for piezo

force transducer, multi range

calibration optional

Analogue Inputs

Precision class 0.25 %

Analogue bandwith 10 kHz typ. (-3dB)

Resolution A/D

converter 24 bit

Housing Aluminium die-cast

Protection class EN

60529 IP 40

Dimensions LxBxH 125x80x57 mm (height

without connectors)

Supply voltage 24 VDC

Input Encoder

Tracks A+, B+, A-, B-

Level Rectangle TTL 5V

Counter 16 bit

PDM-A

Item no. 14711

Four analogue inputs

+/- 10 VDC

Inputs

Input protection Electrically isolated

Output protection Electrically isolated

Eingangsspannung 24 VDC

Ausgangsstrom 24 VDC

Case mounting Cap rail

Protection class EN

60529 IP 40

Dimensions LxBxH 165x109x55 mm

PDM-IO

Item no. 14700

16 digital in- and outputs

22 PROMESS UFM Classic PROMESS UFM Classic 23

Four-Column Frame

Four-column frames are suitable for ap-

plications with central axial application

of force. They offer low bending that is

solely parallel.

By default, the lower plates are

equipped with a center hole and 2-T

grooves as optimum tool mounts. The

upper plates are pre-fabricated to hold

a specic joining module.

Four-Column-Frame

Frames

C-Frames

The robust C-frames are easily ac-

cessible from the front and sides and

provide high stiffness and very low

bending. They are mainly suitable for

use in assembly lines or machines.

By default, the lower plates are

equipped with a center hole and 2-T

grooves as optimum tool mounts. The

upper plates are pre-fabricated to hold

a specic joining module.

C-Frame

24 PROMESS UFM Classic PROMESS UFM Classic 25 PROMESS UFM Classic 2524 PROMESS UFM Classic

External Force

Transducer

The servopresses of the series UFM

Classic are delivered with integrated

strain gauge force transducer. For

applications with a need for highest

accuracy we offer additional external

force transducer which will be mounted

at the end of the press ram.

The force transducers of the UFM Classic

range are designed to measure tension

and compression forces both statically

and dynamically. They have been spe-

cially designed and dimensioned for

the UFM Clasic range of presses. They

offer high measurement precision and,

when installed, are low in height.

Cable Carrier

Assembly

PROMESS offers different modules

for towing the force transducer cable

safely without wear and tear.

External Force Transducer

Cable Carrier Assembly

Sensors (Position transducers)

The PROMESS NC controller allows you to connect various additional sensors for

measuring force, distance, temperature or other variables.

Technical Data

Item no. Sensor / Accessory Cable

Stroke

Resolution

3647 Precision sensor ST 1278 axial 12 mm, neutral position

extended +/- 0,001 m

3640 Precision sensor ST 1278 radial 12 mm, neutral position

extended +/- 0,001 m

4103003080 Precision sensor ST 1277 axial 12 mm, neutral position

extended +/- 0,001 m

4103003078 Precision sensor ST 3078 axial 30 mm, neutral position

extended +/- 0,001 m

11558505 5 m connecting cable for

precision sensor ST 127x

26 PROMESS UFM Classic PROMESS UFM Classic 27 PROMESS UFM Classic 2726 PROMESS UFM Classic

Cable Sets

The standard cable sets are available

in lengths of 5, 10, 15, 20 and 25 m.

We also offer individual lengths as well

as split cable sets with coupling plug.

Fieldbusses

PROMESS offers various eldbusses

for communicating between the PLC

and NC controller of the servopress.

These include: Probus, Pronet, Eth-

erNet/IP, Modbus TCP/IP. On request,

we can also provide additional eld-

busses.

Display and PC

As a programming unit for editing NC programs and for visualizing signals,

PROMESS offers industrial PCs and displays on request.

28 PROMESS UFM Classic PROMESS UFM Classic 29

Software Plugins

PROMESS offers a range of custom

plugins for its powerful UFM V5.xx

programming software. These can be

connected to the software through the

.net interface. This allows the software

to be modied on a case-by-case basis

and optimized for specic applications

without having to update or change the

rmware. The expanded database is

also linked to the plugin.

Excerpt from the plugin library:

n UFMR Barcode

The UFMR Barcode plugin can be

used to change the program within

the UFM software using a barcode

scanner. While the program runs, the

barcode scanner can be used, for

instance, to transfer a Part ID using the

UFM dialog function.

n UFMR Calibrate

The plugin UFM Calibrate was devel-

oped for the calibration of the force

transducer of our electromechani-

cal assembly presses. It supports

the 2-point calibration of the analog

preamp as well as the characteristic

calibration with the integrated range

calibration of our digital preamp

PDM-S.

PROMESS offers a calibration set con-

sisting of a reference force transducer

and a KT-V5 analysis unit with display

for the calibration. The KT-V5 is con-

nected to the USB port of the computer

where the servopress is operated in

order to read in the values of the refer-

ence force. The values of the reference

force transducer are automatically

detected by the integrated TED5 and

are displayed into a calibration protocol

that can be exported to Excel.

It is also possible to perform the

calibration using other non-integrated

references. In this case, the base point

values of the reference transducer are

entered manually.

n UFMR MachineCapability

The plugin UFMR MachineCapability is

used to determine the machine capa-

bility of force measurements in an elec-

tromechanical assembly press. The

machine capability test is performed by

repeatedly running of a UFM program

running to a given force value while

reading the position and force values of

the joining unit as well as optionally the

values of a reference transducer.

and measuring values to the Integrated

Process Data Management (IPM) of the

company CSP for evaluation.

n UFMR PPMP

The plugin UFMR PPMP serves for the

data transfer of UFM system operations

and process data like press-t curves,

measured values, variable etc. to a higher

ranking systems via the Production Perfor-

mance Management Protocol (PPMP).

n UFMR XML-Writer

The XML Writer plugin is used to ex-

port date generated during the joining

process, such as gaugings, curve data

and variable values, to an XML le. The

XML les can be used for any further

processing and analysis.

n UFMR QDE

The UFMR QDE plugin

allows you to export quality

data into the statistics software Qs-STAT

from the Q-DAS company and thus

helps you to control and optimize your

production process. You can export

measurement data as characteristic

data, as well as supplementary data and

description data for every joining pro-

gram. Exports are supported for “dfq“ as

well as “dfd“ and „ dfx” le formats.

n UFMR IPM

The plugin UFMR IPM

also supports the control

and optimization of your assembly pro-

cess and helps you to detect production

failures early. You can export process

UFM Machine Capability

URMR XML-Writer

Calibration plugin

CUSTOMER SERVICE

30 PROMESS UFM Classic PROMESS UFM Classic 31

Our Service Competence

PROMESS universal joining modules have been used for many years in heavy indus-

trial applications. This is made possible through the solid quality of the products

as well as our extensive, sustainable worldwide service.

From process development to preliminary testing, from

initial installation to daily production, PROMESS offers

holistic product expertise from a single source and thus

provides sustainably rapid service and competent con-

sulting. Our services include:

Training

PROMESS has developed various training modules to simplify, as much as possible,

the installation, operation, maintenance and handling of our joining modules. For this

purpose, we have developed special training modules that cover all key aspects that

are specially conceived for each target group. The modules are based on core knowl-

edge for introducing NC joining technologies that, after consultation, can be individu-

ally modied or adapted. Training can be held on site or at PROMESS headquarters in

Berlin and are performed by experienced and qualied training personnel.

n Process development

n Preliminary testing

n Rental units

n Installation

n Extensive documentation

n Training

n Local and remote maintenance

Range of Services

n Calibration services

n Emergency repairs and spare

part delivery

n Consignment warehouse

n Worldwide distribution and

service network

Our services include:

32 PROMESS UFM Classic PROMESS UFM Classic 33

Our maintenance contract contains:

n 1 x annual maintenance checkup including following services:

– Re-greasing of all lubricated areas

– Transmission oil change when necessary

– Inspection of mechanical and safety-relevant parts

– Replacement of worn parts when necessary

– Software update

– Creation of machine status report and offer to eliminating

any deciencies or faults

– Calibration of force transducer

– Adjustment work

– Issuing of calibration certication

n 12-month extension to guarantee following maintenance

n Express delivery with no additional charges

n 10% discount on single parts

n 10% discount on additional services and training

Calibration and

Maintenance

Avoid expensive repairs

Preventative maintenance is the

simplest means of reducing costly

standstills in production, increasing

machine life and boosting productiv-

ity. Our services offer exible main-

tenance for your plant with minimum

downtime. Calibration Set

Easily perform a quick calibration or test

of the UFM joining unit in your machine

using the Promess calibration set. The

process can be automated using the

optionally available software.

On completion, a log le is created that

can be exported to Microsoft Excel.

Special Features

n Easy operation

n Robust battery-driven display

n Industrial strength suitcase

n Nominal forces from 500N to 50kN

n With factory calibration certicates

PROMESS Calibration Sets

consists of:

n Reference transducer

n Evaluation unit for the reference

transducer with display and USB

port for connecting to a PC

n Factory calibration log

(or DKD calibration by request)

n Promess software UFMR Calibrate

(optional)

n Suitcase

Calibration Software

Calibration Set 1kN 5kN

10kN

20kN

50kN

100kN

Item no. 5006 5007 5004 5001 5000 5005

Force transducer

KAM/1kN/0.2 KAM/5kN/0.2 KAM/10kN/0.2 KAM/20kN/0.2 KAM/50kN/0.2 KAM/100kN/0.2

Base plate XKM 096 XKM 096 XKM 096 XKM 094 XKM 094 Ohne

Diameter/height

Ø40 / 12 Ø40 / 12 Ø40 / 12 Ø90 / 25 Ø90 / 25 Ø90 / 25

Plug XKC 041 XKC 041 XKC 041 XKC 041 XKC 041 XKC 041

Display AE 702.01 AE 702.01 AE 702.01 AE 702.01 AE 702.01 AE 702.01

Suitcase

AE 702.05 AE 702.05 AE 702.05 AE 702.05 AE 702.05 AE 702.05

Factory calibration

XKW 221 XKW 221 XKW 221 XKW 221 XKW 221 XKW 221

34 PROMESS UFM Classic PROMESS UFM Classic 35

Verstemmen

n Verstemmen mit

geregelter Kraft

auf relativen Weg.

Bending

n Monitored bending

of straps, brackets

etc. on safety com-

ponents.

Clipping

n Joining of plastic

and medtech parts

with monitoring of

snapping force.

Calibrating

n Calibration with

quality assurance

through monitored

force.

Surface Checks

n Logging of

force-distance data

for multiple switch

points.

Testing/Measuring

n Logging of force-

distance data for multi-

ple positions.

Stamping/Forming

n Stamping and forming

with detection of part

height and relative

forming distance.

Join on Contact

n Joining on contact with

precise shutdown once

absolute shoulder posi-

tion has been reached.

Riveting

n Rivet press with

programmable

press force and

control of power

press.

Precision Joining

n Precision joining < 0.002

mm, collision-free due

to electronic bending

compensation.

Our electromechanical assembly presses UFM Classic feature

various conguration possibilities and thus are successfully used

in a multitude of applications. This includes in the automotive

industry the assembly and testing of gears, chassis or motor

systems. But also in other industries like the electrical or medical

industry or the battery production, the servopresses are used for

assembly and joining applications with force-distance monitoring.

Application Examples Position s [mm]

Kraft f [kN]

Position s [mm]

Force f [kN]

Force f [kN]Force f [kN]

Position s [mm] Position s [mm]

Force f [kN]

Position s [mm] Position s [mm]

Force f [kN]

Position s [mm] Position s [mm]

Force f [kN]

Position s [mm]

Force f [kN]

Position s [mm]

Force f [kN]

F1

F2

L1 L2

PROMESS

Gesellschaft für Montage-

und Prüfsysteme GmbH

Nunsdorfer Ring 29 | D-12277 Berlin

Fon +49 (0)30 / 62 88 72 - 0

Fax +49 (0)30 / 62 88 72 - 59

promess@promessmontage.de

www.promessmontage.de

PROMESS. For more efciency.